Assembly Services & Testing

Your Trusted Contract Manufacturing Partner

Assembly and testing services at MFG One

From Concept to Market, MFG One Delivers Excellence in Quality-Driven Assembly Services

Looking for top-tier assembly services to support your product development or manufacturing needs? MFG One is your trusted partner for quality assembly services and comprehensive testing. We understand that true success goes beyond basic assembly. It’s about delivering reliable, tested products that consistently meet your quality and regulatory requirements. 

That’s why we offer a holistic approach, combining our assembly services with rigorous, in-depth testing. Discover how we can help you produce quality products for market entry.

Our Diverse Range of Assembly Services

As an experienced full-service contract manufacturer, we offer a comprehensive suite of assembly services tailored to meet the diverse needs of our clients. Our expertise spans across various industries including Pharmaceutical and Healthcare, ensuring that we can handle a wide range of assembly requirements with precision and efficiency.

  • Advanced Electronic Assembly Services
  • Contract Turnkey Manufacturing Services
  • Mechanical Sub-Assemblies
  • Advanced System Integration

Our Core Capabilities

At the heart of our assembly services lie our core competencies, which encompass plastic injection molding, mold tooling, metal stamping, printed circuit board assembly, and comprehensive box-build solutions. 

From prototyping, low volume high mix to high volume global manufacturing, we provide printed circuit board assembly services and SMT production and develop solutions for our customers using the latest in PCB assembly and surface mount technology.

Capabilities include support for the following:

  1. Hybrid processes (tin-lead and lead-free), pin through hole, wave & selective soldering, double and single-sided reflow, wide body and backplanes.
  2. Quick turn prototype assembly, RoHS compliance certification, conformal & parylene coating, laser marking.
  3. Inspection and testing using the latest SPI, AOI, Flying probe, and X-Ray equipment.
  4. Comprehensive electrical testing and test system development for boundary scan, in-circuit test (ICT), functional test and burn in test (BIT).
Printed Circuit Board Assembly Services
Our plastic injection molding process delivers high-volume, cost-effective production of intricate plastic parts, setting a new standard for efficiency and quality in the industry.
  1. 25 Injection Molding Presses
  2. Molding Range 50 to 550 Tons
  3. Insert Molding and Over-Molding
  4. Multi-shot & Rotary Table Presses
  5. Vertical and Horizontal Presses
  6. Prototype Single Cavity Mold Fabrication
  7. Silk Screening | Pad Printing | EMI Shielding
Plastic Injection Molding
Our mold tooling services specialize in the manufacture of custom molds, ensuring the precise production of plastic components. Coupled with our comprehensive assembly services, we deliver end-to-end solutions for your manufacturing needs.
  1. Capacity to Build 30 – 50 Tools in Parallel
  2. Quick-Turn Prototype Tools / In-House Design
  3. In-House Maintenance
  4. 20 Master Tool Technicians
  5. Hot Runner System
Our expertise in metal stamping assembly services ensures that your components are not only stamped with precision but also assembled to perfection, meeting your exact specifications and requirements.
  1. Over 35 presses ranging from 25 to 600 tons, with speeds up to 100 strokes per minute
  2. Press bed sizes up to 144”x72”
  3. Specializing in progressive dies
  4. Tooling transfer programs
  5. From miniature to medium to large parts, MFG One stamps a wide range of material thicknesses and can handle complex parts
Metal Stamping Services
MFG One offers complete product assembly (box build) services to customers including electrical enclosures and backplanes, cable and wire harnesses, power supplies, and other higher level assembly requirements.

Services and benefits include:

  1. PCBA, electro-mechanical assembly, Final unit test, electrical enclosure, backplane, high-level assembly
  2. Full system integration and testing – configured to customer specifications
  3. PCBA, RTV/staking, coating
  4. Integration of cable harnesses, cards, PCA modules and other sub-assemblies
  5. Cable/wire harness installation
  6. Mechanical hardware integration
  7. Electrical enclosure and box assembly
  8. Final unit test (FUT)

Streamline Your Product Lifecycle with MFG One's Complete Assembly Services

As one of the leading contract manufacturers in the USA, we offer a comprehensive suite of assembly services designed to support your product lifecycle, from design and manufacturing to distribution and beyond.

As a medical device contract manufacturer, here's how we take your product journey to the next level by offering:

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• Rigorous Certifications (Includes ISO 13485 & FDA 21 CFR Part 820)

• Global Reach Through Our State-of-the-Art Facility in the USA

• Streamlined Efficiency To Accelerate Time to Market

• A Dedicated Full-Service Warehouse Support System

• Innovation Support for New Product Introduction (NPI)

• Design Expertise for Both Manufacturability and Testability

Our goal as a contract manufacturer is to simplify your operations and ensure successful product realization.

Process Stabilization and Refinement

At MFG One, we believe true excellence involves delivering exceptional products. We're committed to empowering your success through proactive process stabilization and refinement.

This continuous improvement philosophy ensures consistent quality, optimized efficiency, and minimized risks throughout your entire production journey. Here's how we help you achieve stability and confidence:

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• Process Qualification Runs

• Risk Analysis Evaluations

• New Production Introduction (NIP) Processes

• Design Verification in a Live Production Environment

• Design for Manufacturability

• Design for Test

• Design for Assembly

PCBA Manufacturing

Printed Circuit Boards (PCBs) are the brains of any electronic device, and building them requires precision, expertise, and unwavering commitment to quality.

At MFG One, we take PCBA manufacturing to the next level. Whether you require high-volume production or rapid prototypes, we have the solution for you, including:

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• Build/Configure to Order

• PCB Assembly

• Medical Device Manufacturing

• Quick-Turn Prototyping

• Design for Manufacturability

• Design for Test

• Freight Management

PCBA Services

While assembling high-quality PCBs is crucial, it's only the first step. At MFG One, we offer a range of PCBA services designed to help you make the most of your electronic components.

Explore our suite of PCBA services and discover how they can benefit you:

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• Potting and Conformal Coating

• X-Ray Inspection

• AOI Testing

• Traceability Management

• In-Circuit Test Development

• Functional Test Development

• Global Material Procurement

• Repair Services

• Logistics and Freight Management

• Refurbishment, retrofit, and upgrades

• Order Management Programs

• Electromechanical Assembly

• Product Packaging

MFG One’s In-Line Assembly Processes

Our in-line assembly services ensure seamless integration and rigorous quality control at every stage. This translates to reliable, high-performing products delivered right to your doorstep.

Choose MFG One for Superior Assembly Services

With over two decades of experience in product design and development, product assembly services, and 3PL services, we assure you of quality in every aspect of our operations.

Spanning across continents and time zones, we proudly serve businesses worldwide, extending our support to clients across Canada, the US, the United Kingdom, Mexico, and beyond. Wherever your business ventures take you, rest assured, we’re here to provide the dedicated global support you need to thrive.

Contact us to discuss your assembly testing projects with us!