From Concept to Market, MFG One Delivers Excellence in Quality-Driven Assembly Services
Looking for top-tier assembly services to support your product development or manufacturing needs? MFG One is your trusted partner for quality assembly services and comprehensive testing. We understand that true success goes beyond basic assembly. It’s about delivering reliable, tested products that consistently meet your quality and regulatory requirements.
That’s why we offer a holistic approach, combining our assembly services with rigorous, in-depth testing. Discover how we can help you produce quality products for market entry.
Our Diverse Range of Assembly Services
As an experienced full-service contract manufacturer, we offer a comprehensive suite of assembly services tailored to meet the diverse needs of our clients. Our expertise spans across various industries including Pharmaceutical and Healthcare, ensuring that we can handle a wide range of assembly requirements with precision and efficiency.
- Advanced Electronic Assembly Services
- Contract Turnkey Manufacturing Services
- Mechanical Sub-Assemblies
- Advanced System Integration
Advanced Electronic Assembly Services
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Whether it’s assembling complex PCB layouts or integrating advanced electronic components, we have the expertise and state-of-the-art equipment to ensure precision and reliability in almost every detail. From surface mount technology (SMT) to through-hole assembly, we leverage industry-leading techniques to deliver electronic assemblies that meet quality and performance.
Electric, Electro- Mechanical, and Mechanical Assembly Services
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Our capabilities include Printed Circuit Board (PCB), Plastic Injection Molding, Mold Tooling, and Metal stamping allowing us to produce high-quality subassemblies and components with precision and consistency.
Mechanical Sub-Assemblies
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MFG One delivers precision-engineered solutions for mechanical sub-assemblies, streamlining your manufacturing process with reliable, high-quality components.
Advanced System Integration
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Our services encompass the assembly and integration of intricate systems across various industries. From integrating electronic and mechanical components to ensuring compatibility and interoperability, we deliver solutions that meet the unique needs and specifications of each project.
Our Core Capabilities
At the heart of our assembly services lie our core competencies, which encompass plastic injection molding, mold tooling, metal stamping, printed circuit board assembly, and comprehensive box-build solutions.
Printed Circuit Board Assembly
Capabilities include support for the following:
- Hybrid processes (tin-lead and lead-free), pin through hole, wave & selective soldering, double and single-sided reflow, wide body and backplanes.
- Quick turn prototype assembly, RoHS compliance certification, conformal & parylene coating, laser marking.
- Inspection and testing using the latest SPI, AOI, Flying probe, and X-Ray equipment.
- Comprehensive electrical testing and test system development for boundary scan, in-circuit test (ICT), functional test and burn in test (BIT).
Plastic Injection Molding
- 25 Injection Molding Presses
- Molding Range 50 to 550 Tons
- Insert Molding and Over-Molding
- Multi-shot & Rotary Table Presses
- Vertical and Horizontal Presses
- Prototype Single Cavity Mold Fabrication
- Silk Screening | Pad Printing | EMI Shielding
Mold Tooling
- Capacity to Build 30 – 50 Tools in Parallel
- Quick-Turn Prototype Tools / In-House Design
- In-House Maintenance
- 20 Master Tool Technicians
- Hot Runner System
Metal Stamping
- Over 35 presses ranging from 25 to 600 tons, with speeds up to 100 strokes per minute
- Press bed sizes up to 144”x72”
- Specializing in progressive dies
- Tooling transfer programs
- From miniature to medium to large parts, MFG One stamps a wide range of material thicknesses and can handle complex parts
Electro-Mechanical & Box Build Contract Manufacturing
Services and benefits include:
- PCBA, electro-mechanical assembly, Final unit test, electrical enclosure, backplane, high-level assembly
- Full system integration and testing – configured to customer specifications
- PCBA, RTV/staking, coating
- Integration of cable harnesses, cards, PCA modules and other sub-assemblies
- Cable/wire harness installation
- Mechanical hardware integration
- Electrical enclosure and box assembly
- Final unit test (FUT)
Streamline Your Product Lifecycle with MFG One's Complete Assembly Services
As one of the leading contract manufacturers in the USA, we offer a comprehensive suite of assembly services designed to support your product lifecycle, from design and manufacturing to distribution and beyond.
As a medical device contract manufacturer, here's how we take your product journey to the next level by offering:
Read More• Rigorous Certifications (Includes ISO 13485 & FDA 21 CFR Part 820)
• Global Reach Through Our State-of-the-Art Facility in the USA
• Streamlined Efficiency To Accelerate Time to Market
• A Dedicated Full-Service Warehouse Support System
• Innovation Support for New Product Introduction (NPI)
• Design Expertise for Both Manufacturability and Testability
Our goal as a contract manufacturer is to simplify your operations and ensure successful product realization.
Process Stabilization and Refinement
At MFG One, we believe true excellence involves delivering exceptional products. We're committed to empowering your success through proactive process stabilization and refinement.
This continuous improvement philosophy ensures consistent quality, optimized efficiency, and minimized risks throughout your entire production journey. Here's how we help you achieve stability and confidence:
Read More• Process Qualification Runs
• Risk Analysis Evaluations
• New Production Introduction (NIP) Processes
• Design Verification in a Live Production Environment
• Design for Manufacturability
• Design for Test
• Design for Assembly
PCBA Manufacturing
Printed Circuit Boards (PCBs) are the brains of any electronic device, and building them requires precision, expertise, and unwavering commitment to quality.
At MFG One, we take PCBA manufacturing to the next level. Whether you require high-volume production or rapid prototypes, we have the solution for you, including:
Read More• Build/Configure to Order
• PCB Assembly
• Medical Device Manufacturing
• Quick-Turn Prototyping
• Design for Manufacturability
• Design for Test
• Freight Management
PCBA Services
While assembling high-quality PCBs is crucial, it's only the first step. At MFG One, we offer a range of PCBA services designed to help you make the most of your electronic components.
Explore our suite of PCBA services and discover how they can benefit you:
Read More• Potting and Conformal Coating
• X-Ray Inspection
• AOI Testing
• Traceability Management
• In-Circuit Test Development
• Functional Test Development
• Global Material Procurement
• Repair Services
• Logistics and Freight Management
• Refurbishment, retrofit, and upgrades
• Order Management Programs
• Electromechanical Assembly
• Product Packaging
MFG One’s In-Line Assembly Processes
Our in-line assembly services ensure seamless integration and rigorous quality control at every stage. This translates to reliable, high-performing products delivered right to your doorstep.
Choose MFG One for Superior Assembly Services
With over two decades of experience in product design and development, product assembly services, and 3PL services, we assure you of quality in every aspect of our operations.
Spanning across continents and time zones, we proudly serve businesses worldwide, extending our support to clients across Canada, the US, the United Kingdom, Mexico, and beyond. Wherever your business ventures take you, rest assured, we’re here to provide the dedicated global support you need to thrive.
Contact us to discuss your assembly testing projects with us!