Custom Tool Manufacturing For Supporting Box-Build Solutions
Providing Cost-Effective Manufacturing Support
Maximize your manufacturing processes with our turnkey custom tool manufacturing and reduce costs while enhancing quality control. We undertake every stage of product development, from design to delivery, while minimizing your lead times and increasing efficiency.
Precision and Quality
Scalable Production
Turnkey Integration
Personalized Support
Our Custom Mold Tooling Capabilities
MFG One delivers high-precision custom mold tooling manufacturing with exceptional efficiency. Using advanced CNC machining technology and automation, we support both rapid prototyping and high-volume production.
Our US-based team has the capability to support complex geometries, scale production with 30–50 tools in parallel, and offer quick-turn prototyping alongside in-house design services.
Tooling Design & Engineering
As a turnkey custom manufacturing provider, our tooling design and engineering process is the foundation of high-quality, efficient plastic part production. We combine experienced engineers with advanced software to create molds optimized for manufacturability, performance, and longevity.
CAD/CAM Expertise
We create custom molds designed to handle intricate geometries, undercuts, and tight tolerances, making them ideal for parts with complex designs. We offer a range of custom injection mold tooling options.
- Our skilled design team utilizes industry-leading CAD/CAM software to develop precise 3D models of your mold, creating an accurate representation of the final part geometry.
DfM (Design for Manufacturability)
We work closely with our clients from the initial design stages to provide DfM feedback, optimizing the part design for injection molding, minimizing potential production challenges and reducing overall costs.
- During the mold design phase, we use the latest in simulation technology, such as Moldflow, to test for manufacturability of the part and the mold design itself. This allows us to identify and address potential issues.
Tooling Fabrication
Our state-of-the-art tooling fabrication facility brings your mold design to life with precision and efficiency.
High-Quality Tooling Steels
- We utilize a range of premium tool steels chosen for their specific properties to deliver optimal mold performance and longevity for each project.
- P20, S7, H13, and 420 stainless steel
- We carefully select the appropriate steel based on the application requirements and desired mold life.
Precision Machining
Our experienced toolmakers employ advanced CNC machining, EDM (Electrical Discharge Machining), and other precision machining processes to achieve exceptionally tight tolerances, down to +/- .001 inches. This results in the highest level of accuracy and repeatability in your finished parts.
Mold Longevity
Our molds are designed and built for long-term production. Many are capable of achieving 1 million shots or more, depending on the selected tooling steel and application requirements.
Types of Molds Offered
High-Quality and Value-Added Custom Mold Tooling Services
For a project that demands thorough expertise and precision, we are your partner in custom mold tooling as we are privy to the challenges of manufacturing inside and out. Beyond mold manufacturing, we provide complete tooling support to maximize performance, longevity, and efficiency.
Maintenance Programs
We offer comprehensive mold maintenance and repair services to keep your tooling in optimal condition, extending its lifespan and maximizing your investment. Typically every 100K shots.
Tool Optimization and Quality Enhancements
Upgrades and modifications to improve efficiency, precision, and performance.
Hot Runner System Integration
Integrated Quality Control
We integrate rigorous quality control measures throughout the fabrication process, including dimensional inspections and material testing, to minimize downtime and maintain consistent production quality.
Turnkey Core Manufacturing Support Services
Beyond molding and tooling, our turnkey core manufacturing support services provide end-to-end solutions to streamline your production processes. From design and prototyping to assembly, packaging, and logistics, we offer seamless, fully integrated support to enhance efficiency and scalability.
From prototyping and low-volume production to high-volume global manufacturing, we provide PCB box build assembly services and SMT production and develop solutions for our customers using the latest in PCB assembly and surface mount technology.
As box build assembly manufacturers, we provide robust capabilities, such as:
- Hybrid processes (tin-lead and lead-free), pin through hole, wave and selective soldering, double and single-sided reflow, wide body, and backplanes.
- Turnkey PCB manufacturing, RoHS compliance certification, conformal and parylene coating, and laser marking.
- Inspection and testing using the latest SPI, AOI, Flying probe, and X-ray equipment.
- Complete box build manufacturing, electrical testing and test system development for boundary scan, in-circuit testing (ICT), functional test, and burn-in testing (BIT).
Our custom injection mold tooling and molding process delivers high-volume, cost-effective production of intricate plastic parts, setting a new standard for efficiency and quality in the industry.
- 25 Injection Molding Presses
- Molding Ranges 50 to 550 Tons
- Insert Molding and Over-Molding
- Multi-shot and Rotary Table Presses
- Vertical and Horizontal Presses
- Prototype Single Cavity Mold Fabrication
- Silk Screening, Pad Printing, and EMI Shielding
Our mold tooling services specialize in the manufacture of custom molds, and the precise production of plastic components. As a leading custom manufacturing services provider, we deliver end-to-end solutions for your manufacturing needs.
- Capacity to Build 30 – 50 Tools in Parallel
- Quick-Turn Prototype Tools/In-House Design
- In-House Maintenance
- 20 Master Tool Technicians
- Hot Runner System
We specialize in manufacturing and assembling components to exact specifications, supporting progressive die stamping and tooling transfers across a wide range of part sizes. Our capabilities include:
- 35 presses with capacities ranging from 25 to 600 tons
- 100 strokes per minute.
- Press bed sizes extending up to 144”x72”
Supporting Various Industries with Our Custom Tool Manufacturing
MFG One, an ISO 13485-certified partner, specializes in turnkey custom mold tooling for diverse industries, delivering precision, consistency, and high-quality results every time.
Custom injection mold tooling that upholds the highest production standards and meets diverse customer needs.
Our custom injection mold tooling supports industrial manufacturing by producing durable parts for machinery and equipment.
An Inside Look Into Our Custom Tool Manufacturing Process
Our custom mold tooling process is meticulously designed to verify precision, quality, and customer satisfaction. From initial consultation to final delivery, every step is designed to meet exacting standards and exceed client expectations.
Our custom tool manufacturing deploys high-precision machining and state-of-the-art equipment for superior quality.
Get the Right Tool for Your Plastic Injection Mold Needs
At MFG One, we specialize in mold tooling plastic injection molding services designed for precision, durability, and efficiency. We are a single point of contact for prototyping, high-volume production tooling, and multi-cavity molds to deliver a seamless manufacturing process.
We serve businesses worldwide, providing electronic manufacturing services to clients in the United States, Canada, the United Kingdom, Mexico, and beyond. Throughout our years of experience, we have established ourselves as a trusted partner for companies seeking to scale their production without overspending on resources and time.
Talk to our team today to discuss your project requirements or request a quote for custom injection mold tooling.